Our Process
From meticulously inspected raw materials to expertly crafted final products, our process ensures unparalleled quality at every step
Veraval Harbor
Our journey begins at the bustling Veraval Harbor, where the freshest catch is brought in daily by local fishermen. This historic port, known for its rich maritime heritage, serves as the starting point for our premium seafood products.
Raw Material Receiving
As the catch arrives at our facility, our expert quality control team meticulously inspects each batch. Only the finest specimens meeting our strict quality standards move forward in the process, ensuring that we start with the best raw materials.
Processing
In our state-of-the-art processing facility, skilled workers clean and prepare the seafood with precision. Using both traditional techniques and modern technology, we ensure that each product is handled with care to maintain its quality and freshness.
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IQF Section
We employ advanced freezing methods like Individual Quick Freezing (IQF) to lock in the flavor and nutritional value of our seafood. This process ensures that the product remains in pristine condition from our facility to your plate.
Freezing and Packaging
The most important aspect of frozen seafood is the freezing process, which we refer to as the 2Ts: Time and Temperature. Fresh seafood must be frozen as quickly and efficiently as possible to ensure the most succulent final product. We have ample freezing capacity and employ some of the best freezing technologies to preserve freshness and quality. Our freezing capacity includes 8 units of Air Blast Freezers with a capacity of 80 Metric Tons/day, 2 units of Plate Contact Freezers with a capacity of 20 Metric Tons/day, and 2 unit of IQF (Individual Quick Freezing) with a capacity of 20 Metric Tons/day. These advanced freezing systems allow us to maintain the highest quality standards throughout our freezing and packaging process.
Cold Storage
We operate three state-of-the-art cold storage facilities with a combined capacity of 3500 Metric Tons. These facilities are equipped with the latest mobile racking and stock tracking technologies, ensuring optimal storage and inventory management. This advanced setup allows us to efficiently manage large volumes of stock, providing our customers with a reliable and consistent supply of products. The enhanced storage capacity and tracking systems are essential in maintaining the quality and availability of our products.
Quality Assurance And Quality Control
We have an in-house, fully equipped laboratory staffed with government-approved technologists to conduct rigorous checks, ensuring our hygiene standards and quality controls meet the requirements of all international markets. Winsor World Exports strictly adheres to HACCP (Hazard Analysis Critical Control Points), guaranteeing traceability for every product. Additionally, we operate an industrial-grade reverse osmosis (R.O.) water plant, ensuring a constant supply of clean water and tube ice wherever needed, further maintaining the highest levels of hygiene and product quality.
Distribution
Once our seafood products meet our rigorous quality standards, they are carefully packaged to preserve their freshness and flavor. Leveraging an extensive and well-coordinated logistics network, we ensure timely delivery to our clients across various countries, including Far East, Middle East, Europe, the USA, and beyond. Each step of the distribution process is meticulously managed to comply with international shipping regulations and maintain the integrity of the products. With state-of-the-art cold storage and transportation systems, we deliver seafood that meets the expectations of global markets, ensuring customer satisfaction and strengthening our reputation as a trusted supplier in the seafood industry.